Certificates
ISO 9001:2015 Certificate MSME Registration

Process Instrumentation

Duration: 3 Months

This course teaches students how industries monitor and control parameters like pressure, temperature, flow, and level using precision instruments. You’ll work with real-world sensors, transmitters, controllers, and calibrators. Ideal for process industries like oil & gas, pharmaceuticals, and chemical manufacturing, this course combines deep technical knowledge with practical handling of devices.

Modules Covered:

Process Instrumentation – Syllabus (Analog I/O Focus)
  • Introduction to Process Instrumentation

    • Importance of instrumentation in industries

    • Overview of process parameters: Pressure, Temperature, Flow, Level

  • Sensors and Transmitters

    • Working principles of analog sensors

    • 2-wire, 3-wire, and 4-wire transmitter concepts

    • 4–20 mA and 0–10 V analog signal standards

  • Analog Input Modules (AI)

    • Connecting analog sensors to PLCs

    • Signal scaling and linearization techniques

    • Calibration and error compensation

  • Analog Output Modules (AO)

    • Control of actuators (valves, VFDs, heaters) using analog outputs

    • Generating 4–20 mA or 0–10 V control signals

    • Output scaling and tuning methods

  • Practical Wiring and Signal Conditioning

    • Shielded cable usage and grounding practices

    • Noise reduction techniques in analog systems

  • Application Projects

    • Level monitoring and control using ultrasonic/radar sensors

    • PID control of temperature, pressure, and flow processes

    • Analog feedback loop implementation with PLCs

By the end of this training, you’ll be skilled in setting up, maintaining, and troubleshooting industrial instruments, making you valuable in any automation setup.

Placement Scope:
You can pursue roles like Instrumentation Engineer, Calibration Technician, or Control Engineer in industries such as power plants, oil refineries, pharma labs, and water treatment facilities.

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