Duration: 3 Months

This course focuses on the architecture and functioning of Distributed Control Systems (DCS), which are used in large-scale, complex industrial processes. Unlike traditional PLCs, DCS offers centralized monitoring and distributed control of multiple plant sections. You will learn the core structure of DCS, configuration of controllers, HMI interaction, process loop creation, alarm handling, and real-time trend logging.

Modules Covered:

DCS – Syllabus Overview

• Introduction to DCS

  • What is a Distributed Control System?

  • Difference between DCS and PLC-SCADA systems

  • Applications of DCS in process industries

• DCS Architecture

  • Controllers, I/O Modules, Operator Stations, Engineering Stations

  • Redundancy and fault-tolerant design

• Communication in DCS

  • Fieldbus, Profibus, Modbus, and Ethernet communication

  • Network topology and data flow in DCS

• Analog and Digital I/O in DCS

  • Analog signal acquisition and control

  • Digital signal handling (ON/OFF controls)

• Process Control Strategies

  • Basic Loop Control (Feedback, Feedforward)

  • Advanced Control Strategies (Cascade, Ratio, Split Range Control)

• HMI/Operator Interface

  • Real-time process monitoring

  • Alarm management and event logging

  • Graphic displays and trends

• Engineering and Programming in DCS

  • Creating control loops and logic

  • Parameter tuning and online changes

• DCS Maintenance and Troubleshooting

  • System backups and recovery

  • Fault diagnosis and preventive maintenance

• Hands-on Projects

  • Small batch process automation

  • Real-time simulation of a chemical or water treatment plant

The course offers practical insights using industry-standard DCS platforms such as Emerson DeltaV or Honeywell. Ideal for those pursuing careers in oil & gas, pharmaceuticals, power generation, or chemical process plants.

Placement Scope:
Graduates are placed as DCS Engineers, Process Control Technicians, or Control Room Operators in highly automated process industries. DCS expertise significantly boosts your profile for roles in multinational companies and overseas job opportunities.