Servo Motor Training
Duration: 3 Months
This course is focused on precision motor control using Servo Motors—crucial in robotics, CNC machines, and modern automation systems. You’ll learn how servo motors work, how they differ from standard motors, and how they are integrated with PLCs and drives for precise movement.
Modules Covered:
1. Introduction to Servo Systems
•What is a Servo Motor?
•Applications of Servo Motors in Industry
•Types of Servo Motors: AC, DC, Brushless, Stepper vs Servo
2. Fundamentals of Servo Motors
•Working Principle of Servo Motors
•Torque-Speed Characteristics
•Encoder and Resolver Basics
•Motor Specifications: Torque, Inertia, Rated Speed
3. Introduction to Servo Drives
•What is a Servo Drive?
•Function and Importance of Servo Drives
•Difference between VFD and Servo Drive
•Types of Servo Drives
4. Servo Motor and Drive Components
•Power Supply Units
•Feedback Devices (Encoders, Resolvers)
•Communication Interfaces (RS-485, EtherCAT, etc.)
5. Wiring and Connections
•Servo Motor Wiring (U, V, W, Ground)
•Encoder/Feedback Cable Connections
•Drive to PLC/Controller Wiring
6. Servo Motor Control Modes
•Position Control Mode
•Speed Control Mode
•Torque Control Mode
•Homing and Reference Procedures
7. Parameter Setting and Drive Configuration
•Basic Parameters (Motor Model, Encoder Resolution)
•PID Control Loop Introduction
•Tuning Parameters: Gain Adjustments (P, I, D)
•Alarm and Fault Handling
8. Programming and Motion Control
•Jogging the Motor
•Point-to-Point Motion
•Analog and Digital Command Signals
•Integration with PLC (example: S7-1200, Delta, Mitsubishi)
9. Practical Hands-on Sessions
•Servo Motor Wiring and Commissioning
•Drive Software Interface (if any)
•Tuning Servo Motors Practically
•Creating Small Projects (Pick & Place, Conveyor System, etc.)
10. Troubleshooting and Maintenance
•Common Errors and Fault Codes
•Preventive Maintenance Tips
•Backup and Restore Parameters
11. Case Studies and Industrial Applications
•Real-Life Servo Motor Application Examples
•Application-Based Project Work
You’ll work on mini-projects such as conveyor belt motion, pick-and-place systems, or robotic arm control using servo setups.
Placement Scope:
Graduates are placed in sectors like robotics, CNC machining, packaging, and automation as Motion Control Engineers or Servo Application Technicians.
